Nexalyn delivers AI-driven energy systems, gas engine HVAC, machine vision, robotics, PLC automation and drive solutions — engineered for Indian manufacturing. We don't just monitor factories. We make them more profitable.
From gas-engine HVAC to AI-powered quality inspection and full factory automation — Nexalyn is the single engineering partner for your entire industrial operation.
The Nexalyn GEHP™ system uses a Toyota/Aisin gas combustion engine to drive a refrigerant compressor — delivering cooling, heating, and domestic hot water simultaneously. With 90% of energy drawn from ambient air, electrical demand drops by up to 80%.
Drives only controls, fans, and pumps from the grid. The compressor runs on natural gas — eliminating the largest electrical load in any facility.
Electric VRF systems de-rate 25–40% above 40°C. Nexalyn GEHP maintains 100% rated output even at India's peak summer temperatures.
Engine exhaust and coolant heat is fully recovered via a W-Kit plate heat exchanger — producing 60°C DHW at zero additional fuel cost. Eliminate your boiler room entirely.
Each unit saves up to 17 tonnes of CO₂ per year. Nexalyn provides automated BRSR and Carbon Pulse reports — ready for CCTS India, LEED, and IGBC green building credits.
| Unit Size | Cooling Capacity | Heating Capacity | Fuel Consumption | W-Kit DHW | GUE Cooling | GUE + W-Kit | Est. Annual Electricity Saving |
|---|---|---|---|---|---|---|---|
| 6.5 TON | 22.4 kW | 25 kW | 15–15.9 kW | 8 kW | 1.49 | 1.99 | ₹3.2L / year |
| 8 TON | 28 kW | 31.5 kW | 19.2–20.3 kW | 10 kW | 1.46 | 1.96 | ₹4.8L / year |
| 10 TON | 35.5 kW | 40 kW | 26.4–27 kW | 13.5 kW | 1.34 | 1.84 | ₹6.5L / year |
| 15 TON | 56 kW | 63 kW | 40.7–42 kW | 20 kW | 1.38 | 1.88 | ₹9.8L / year |
| 20 TON | 71 kW | 80 kW | 55.1–53.6 kW | 25 kW | 1.29 | 1.79 | ₹14.2L / year |
| Multi Combo | Up to 160 kW | Scalable | Variable | Up to 50 kW | — | 1.80+ | ₹28L+ / year |
The Nexalyn Profit Auditor™ and Guard™ are non-invasive instruments that clip onto existing machines — no wiring changes, no PLC access, no shutdown. The Rupee Engine™ converts raw sensor signals into daily Rupee-denominated financial insights delivered via WhatsApp.
Machines drawing power while producing nothing. Compressors running empty post-shift. Typical finding: ₹23,400 wasted per month on one compressor alone.
Monitors 15-minute rolling kVA vs. TANGEDCO/TNEB contract demand. Alerts before surcharge threshold. Auto-Action™ sheds non-critical loads to prevent ₹15,000–₹22,000/month penalties.
Vibration baseline captured on Day 1. System flags bearing wear and motor degradation 7–14 days before failure. The difference between a ₹2,000 scheduled repair and a ₹45,000 breakdown.
Nexalyn's NV-100 and NV-500 vision systems bring industrial-grade quality inspection to Indian MSMEs at a price point no European vendor can match — with a no-code configurator that a factory supervisor sets up in under 5 minutes.
Nexalyn provides complete factory automation solutions — from PLC panel design and commissioning, to VFD drive integration, to collaborative robot deployment. We work with all major platforms and ensure full compatibility with your existing machinery.
Let Nexalyn run a free 7-Day Profit Audit on your most critical line. Zero risk. Zero downtime. If we don't find actionable savings — we pack up and leave. No cost, no obligation.
Nexalyn Solutions is an industrial intelligence company with headquarters in Singapore and operations across Tamil Nadu and South India. We were founded by professionals with 30 years of direct experience in industrial facility management, Gas Engine Heat Pump systems, and data-centre infrastructure.
Our mission is simple: give every Indian MSME factory owner the financial clarity that only large enterprises with expensive automation currently enjoy — delivered in 7 days, without touching a single existing machine.
We are the authorised Aisin/Toyota GEHP partner for the Indian subcontinent, and the engineering team behind the Nexalyn Industrial Platform — the only system in the market that simultaneously addresses energy intelligence, machine vision, PLC automation, and HVAC in a single connected platform.
Whether it's a GEHP site assessment, a 7-day profit audit, a vision system demo, or a full automation project — contact us. Our engineering team will respond within 24 hours.